Signs Your Printhead Needs Cleaning

By 01/08/2025August 3rd, 2025Industry, Printer Maintenance, Printhead Cleaning, Wide Format Support3 min read
Need To Clean

Signs Your Printhead Needs Cleaning — Not Replacing

If your printer is acting up, your first instinct might be to replace the printhead — especially if you’re on a tight deadline or running commercial jobs. But in most cases, a clogged or misfiring printhead can be cleaned and recovered for a fraction of the cost.

Here are 5 signs your printhead just needs a professional clean — not a full replacement.


1. 🟡 Missing Nozzles in Test Prints

If you’re seeing gaps, broken lines, or colours not firing in your nozzle check:

✅ That’s a classic sign of internal ink buildup or partial blockage.

💡 If just a few nozzles are out — even after head cleans — it can usually be recovered with ultrasonic and chemical cleaning.


2. 🟠 Faded or Uneven Colour Output

Do certain colours look faded, dull, or partially missing?

This could indicate:

  • Ink starvation

  • Dried residue in one or more channels

  • Inconsistent ink flow

🧽 A targeted printhead clean can restore even pressure and nozzle firing — no new parts needed.


3. 🔄 You’ve Tried 2–3 Head Cleans with No Results

Software cleaning cycles can only go so far. If you’ve run 2–3 cleans and the issue persists:

🚫 Don’t keep running them — you risk:

  • Flooding the printhead

  • Wasting ink

  • Overheating the nozzles

✅ Send it for professional evaluation instead.


4. 🔬 You’re Using a Model Known to Be Cleanable

At Printhead Tech, we specialize in:

  • Epson i3200, i1600, 4720

  • Epson DX5 / DX6 / DX7

  • Epson XP600

  • Brother GXT

🧠 These heads are notoriously expensive to replace — but respond well to ultrasonic cleaning when handled correctly.


5. 💰 Replacement Costs Just Don’t Make Sense

If your printer uses one of these models, here’s what a new part could cost you:

ModelAUD Replacement
XP600$750 – $1100
i3200$1600 – $2100
DX6$3200 – $3900
Brother GXT$2600 – $3600

🧪 Our cleaning costs start at just $320 AUD — and we only charge if it works.


🛠 Bonus: Free Evaluation, No Risk

When you send in your printhead to Printhead Tech, you get:

  • A full nozzle check & health report

  • Honest assessment: cleanable or not

  • Fixed cost:

    • 1x = $320

    • 2x = $560

    • 3x = $830

    • 4x = $1090

  • No fix? No charge. (Just return postage)


✅ When to Clean — Not Replace

If You See…Try Cleaning First
Missing nozzles
Banding or streaks
Ink flow looks uneven or intermittent
Test pattern is 60–90% OK
Physical damage or error code❌ Replacement required

📦 Ready to Save Your Printhead?

Send it in for a free evaluation. We’ll clean it — or tell you honestly if it’s beyond saving.

👉 Request Your Free Evaluation
👉 See Our Cleaning Service Details

Contact us for any advice
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